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Product Overview

Our product line spans a wide spectrum of grades and filaments, available in over 2,500 distinctive colors. We also offer custom imports based on customer color requests β€” at no extra charge β€” to deliver a truly personalized experience.

Harmonizing Hues: The Role of Color Batches in FDY Yarn Dyeing

In the realm of FDY yarn dyeing, color batches play a pivotal role in ensuring consistency and precision. Let’s explore how they shape captivating hues.

Understanding Color Batches

Definition
A specific yarn quantity dyed under identical conditions using a precise recipe.
Purpose
Ensures consistent shade across runs despite raw material or equipment variations.
Batch Size
Varies based on capacity, yarn type, and customer requirements.
Color batches

Key Steps in Color Batching

1. Color Selection

Designers use Pantone or custom swatches; dyers craft precise pigment recipes.

2. Yarn Prep

Yarns are wound under even tension to ensure uniform dye absorption.

3. Dyeing

Dye bath controlled for time, temperature, and pressure for even color.

4. Finishing

Rinsed and treated for softness, durability, and anti-static finish.

Products Specification

350/96300/96150/48100/48100/3675/3675/2450/24
450/288400/288370/288900/1921200/192800/192600/192450/96
150/72340/144

F.D.Y

550/96260/72260/48280/48180/48180/36130/3685/36
85/24550/144110/192830/192670/96750/96550/192400/96
720/96720/192

P.O.Y

255/96200/72250/96150/72150/4875/36100/48100/36
420/96450/144300/192300/144300/96240/96230/96250/48
850/192800/192900/192600/192450/96430/96430/192430/144
1200/1921200/3841050/3841100/1441000/1921000/384900/288850/384
1200/576

D.T.Y

450/96350/96300/96200/72150/48100/3675/2450/24
1200/192800/192300/144200/96150/72100/4875/36600/192
2400/384450/288400/288360/288900/96

T.F.O

100/36+20150/48+2075/36+20150/72+40100/48+40100/36+40150/48+4075/36+40
150/72+20100/48+20

Spandex

1700-17501600-16501500-15501400-14501300-13501200-12501100-11501000-1050
2200-22502100-21502000-20501900-19501800-1850

B.C.F

Advantages of Color Batching

  • Consistency: Accurate color reproduction across batches.
  • Inventory Efficiency: Reduces waste and simplifies stock control.
  • Color Tracking: Simplifies analysis of shade variations.

Product Specifications

Quality Control

Ensuring Quality in DTY and FDY Yarns

DTY and FDY yarns are known for their strength and uniformity. Our rigorous inspection process ensures they meet the highest standards.

πŸ” Visual Inspection

Yarns checked for defects, knots, and color uniformity.

πŸ”¬ Microscopic Examination

Identifies invisible structural inconsistencies.

βš™οΈ Physical Testing

Measures strength, elasticity, and durability.

πŸ§ͺ Chemical Testing

Verifies material composition and compliance standards.

🏭 Additional QA Measures
  • Regular equipment maintenance
  • High-quality raw materials
  • Continuous improvement and staff training

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